取消
清空記錄
歷史記錄
清空記錄
歷史記錄
在規(guī)?;B(yǎng)雞場的日常運(yùn)營中,雞糞清理是一項(xiàng)至關(guān)重要卻又頗具挑戰(zhàn)的工作。傳統(tǒng)的清糞方式不僅效率低下,還可能對養(yǎng)殖環(huán)境造成污染,影響雞群的健康生長。而PP雞糞帶擠出生產(chǎn)線的出現(xiàn),為這一難題提供了完美的解決方案。帶大家深入了解一下這款高效清糞神器。
In the daily operation of large-scale chicken farms, the removal of chicken manure is a crucial yet challenging task. The traditional method of manure removal is not only inefficient but also may cause pollution to the breeding environment, affecting the healthy growth of the chicken flock. The emergence of the PP chicken manure belt production line has provided a perfect solution to this problem. Now let's take a closer look at this highly efficient manure removal device.
1.單螺桿擠出機(jī):作為生產(chǎn)線的“心臟”。
Single screw extruder: the core part of production line.
單螺桿擠出機(jī)承擔(dān)著將混合好的PP配方料在約210-230℃的高溫下依次經(jīng)輸送段、塑化熔融段、壓縮段、混煉計(jì)量段穩(wěn)定擠出的關(guān)鍵任務(wù)。為后續(xù)的成型工序提供均勻、穩(wěn)定的熔體。其先進(jìn)的高效節(jié)能紅外加熱系統(tǒng)和特殊的螺桿設(shè)計(jì),確保了原料的充分分散塑化和高效擠出,為生產(chǎn)高質(zhì)量、低能耗的PP白糞帶奠定了堅(jiān)實(shí)基礎(chǔ)。
The single-screw extruder is responsible for stably extruding the mixed PP formula material at a high temperature of approximately 210-230℃ through conveying, plasticizing and melting, compressing, and mixing and metering in sequence. Providing uniform and stable melt for the subsequent molding process. The advance efficient Infrared heating system and special screw design ensure the full plasticizing and extrusion of material, laying a stead basis for producing high quality and low energy-serving PP chicken manure belt.
2.擠出模具:是決定輸送帶尺寸的關(guān)鍵部件。
Mold: the key part of conveyor belt size
根據(jù)不同的生產(chǎn)需求,可定制各種規(guī)格的模具。模具內(nèi)部型腔采用流體分析軟件進(jìn)行物流模擬分析和優(yōu)化,以此獲得的流道參數(shù)進(jìn)行的加工處理。模唇采用推拉式調(diào)節(jié),保證了輸送帶的尺寸精度,使其能夠緊密貼合雞籠,厚薄均勻一致在輸送過程中不跑偏,實(shí)現(xiàn)高效清糞。
We can design various specification of mold accoding to customers’ requirements.The internal cavity of the mold is processed by using fluid analysis software for logistics simulation analysis and optimization to obtain the best flow channel parameters. The mold lip adopts a push-pull adjustment, ensuring the dimensional accuracy of the belt, allowing it to closely fit the chicken coop, with uniform thickness and no deviation during the conveying process, thus achieving efficient manure removal.
3.三輥壓光機(jī):對擠出的熔體進(jìn)行壓光、定型和冷卻。
Three roller calender: The extruded material is calendered, shaped and cooled.
三個(gè)輥筒的溫度和壓力可精確控制,輥筒壓合力對制品熔體進(jìn)行強(qiáng)力壓延成型,使得成品卷材密實(shí)度高,產(chǎn)品表面平整,放卷后伏貼順暢,檢測數(shù)據(jù)優(yōu),尺寸穩(wěn)定。
The temperature and pressure of the three rollers can be precisely controlled. The super strong pressure force of the rollers strongly calenders and forms the product, making the finished roll products have high density, a smooth surface, smooth laying after unwinding, excellent test data and stable size.
4. 冷卻輥組及托架:為輸送帶提供了持續(xù)的冷卻空間。
Cooling roller unit and bracket: They provide consistent cooling for belt.
制品在離開三輥壓光機(jī)后,起到充分冷卻定型,防止變形的作用。它經(jīng)過水冷和室溫自然應(yīng)力釋放環(huán)節(jié),確保輸送帶的平整度及尺寸穩(wěn)定性,滿足后續(xù)加工和使用要求。
After the products leave the calender, they are fully cooled and shaped to prevent deformation.This unit undergoes water cooling and natural stress release at room temperature to ensure the flatness and dimensional stability of the belt, meeting the requirements for subsequent processing and use.
5. 牽引機(jī):負(fù)責(zé)將冷卻后的輸送帶平穩(wěn)地牽引向前。
The haul-off unit: It is responsible forsmoothly pulling the cooled conveyor belt forward.
它通過調(diào)節(jié)人機(jī)操作界面中的牽引比例來控制白糞帶的牽引速度和張力,使其在整個(gè)生產(chǎn)過程中保持穩(wěn)定,避免出現(xiàn)拉伸、斷裂等問題。
It controls the speed and tension of manure belt through adjusting traction ratio in the human machine operation interface, keeping stable and avoiding problems like stretching and breakage during the whole production.
6. 收卷機(jī):收卷機(jī)將切斷后的輸送帶整齊地卷繞成卷,便于儲存和運(yùn)輸。
Winder: It neatly winds the cut conveyor belt into rolls, which is convenient for storage and transportation.
它具備張力控制收卷的功能,保證收卷的輸送帶整齊、無松弛和褶皺現(xiàn)象,方便養(yǎng)殖場隨時(shí)取用。
The function of tension control winding ensures the neat rolls of belt with no sagging or wrinkling, easy to use in farms.
7.生產(chǎn)線的協(xié)同運(yùn)作
The collaborative operation of the production line
在整個(gè)生產(chǎn)過程中,自動化控制系統(tǒng)實(shí)時(shí)監(jiān)控各個(gè)部件的運(yùn)行狀態(tài),精確調(diào)節(jié)溫度、速度、壓力等參數(shù),確保生產(chǎn)線的穩(wěn)定運(yùn)行和確保產(chǎn)品尺寸、厚度均勻質(zhì)量的一致性。這種高度自動化的生產(chǎn)模式,提高了生產(chǎn)效率。
During the whole production, the operation of each parts are monitored by automatic control system, precisely adjusting temperature,speed and pressure which ensures the stable operation of line,products size and uniform thickness. This highly automatic production mode impoves the efficiency to a great extent.
PP輸送帶擠出生產(chǎn)線以其先進(jìn)的技術(shù)、可靠的性能和高效的生產(chǎn)能力,成為現(xiàn)代化養(yǎng)殖場清糞的理想選擇。它生產(chǎn)的PP輸送帶具有強(qiáng)度高、耐腐蝕、耐低溫、厚薄均勻一致、平整度好、低摩擦系數(shù)等優(yōu)點(diǎn),能夠適應(yīng)各種復(fù)雜的養(yǎng)殖環(huán)境,為養(yǎng)殖場提供了一種高效、環(huán)保、經(jīng)濟(jì)的清糞解決方案。
The PP belt production line, with its advanced technology, reliable performance and efficient production capacity, has become the ideal choice for manure removal in modern breeding farms.The PP conveyor belts it produces feature high strength, corrosion and low-temperature resistance, uniform thickness, good flatness and low friction coefficient. They can adapt to various complex breeding environments and provide an efficient, environmentally friendly and economical manure removal solution for breeding farms.